Spatial ALD coating process and its solar, battery and hydrogen applications
Atomic Layer Deposition Systems · SALD

SALD R&D Spatial ALD Platform

Atomic-level coating control with the speed and flexibility to take research from the laboratory toward production.

Overview

Atomic precision, at research speed.

Spatial ALD separates precursor and co-reactant gases into distinct zones. As the substrate moves beneath the deposition head, self-limiting surface reactions build conformal coatings one atomic layer at a time.

SALD’s R&D platform is designed to explore coating recipes at atmospheric pressure, with a path from lab work to sheet-to-sheet and roll-to-roll processing.

SALD R&D Spatial ALD coating platform
Spatial ALD

A different way to build a thin film.

Instead of pulsing reactants sequentially in time, the process separates them in space to support continuous deposition.

01

Conformal coatings

Self-limiting reactions control thickness and composition, including on complex surfaces.

02

Atmospheric process

Coating without the vacuum chamber and pumping cycle required for conventional temporal ALD.

03

Scalable research

Develop processes with a route toward continuous sheet-to-sheet and roll-to-roll production.

04

Protected atmosphere option

A glovebox version supports oxygen- and moisture-sensitive research.

05

Flexible deposition head

Explore gas zones, co-reactants and optional plasma-enhanced processing.

06

Substrate versatility

Works with flat, porous and structured research substrates.

Specifications

R&D process window.

Operating temperature25–350 °C
Exposure time2 ms to 10 s
Coating uniformityLess than 1% thickness variation (manufacturer-stated)
Process environmentAtmospheric; optional protected-atmosphere glovebox
SubstratesGlass, silicon wafers, metal sheets and foils; porous and 2.5D materials
Production pathwaySheet-to-sheet and roll-to-roll scaling

Technical information referenced from SALD’s Spatial ALD technology and R&D system pages; final configuration is application-dependent.

Applications

A platform for emerging surfaces.

  • Solar cells and perovskite research
  • Battery materials
  • Green hydrogen technologies
  • Barrier and packaging coatings
  • Advanced semiconductor and functional materials
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